Contents:
* Living with Your Ford Fiesta
* Roadside Repairs
* Weekly Checks
* Lubricants & Fluids
* Tyre Pressures
* Routine Maintenance & Service
* Petrol Engine In-Car Repair Procedures
* 1.4 Diesel Engine In-Car Repair Procedures
* 1.6 Diesel Engine In-Car Repair Procedures
* Engine Removal & Overhaul Procedures
* Cooling, Heating & Air Conditioning Systems
* Fuel & Exhaust Systems - Petrol Models
* Fuel & Exhaust Systems - Diesel Models
* Emission Control Systems
* Starting & Charging Systems
* Ignition System - Petrol Models
* Clutch
* Manual Transmission
* Automatic Transmission
* Driveshafts
* Braking System
* Suspension & Steering
* Bodywork & Fittings
* Body Electrical Systems
* Wiring Diagrams
NOTE: Only maintenance, adjustment, minor repair procedures plus removal and installation are described for the Transmissions.
Haynes repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and illustrations guide you through every job, from basic maintenance and troubleshooting, to complete teardown & rebuild.
The Ford Fiesta is a supermini automobile manufactured by Ford since 1976, enduring seven generations. The Fiesta is manufactured in Europe, Brazil, Argentina, Mexico, Asia, India, Taiwan, Thailand, and South Africa.
This year, the sixth generation Fiesta (level VI) ended up being introduced globally, which makes it the first Fiesta design become sold in united states since the Fiesta Mark I happened to be stopped at the conclusion of 1980.
The Fiesta features sold over 16 million units since 1976, making it among the best selling Ford marques behind the Escort and the F-Series.
The Fiesta is originally created beneath the task name "Bobcat" (never to become mistaken for the following rebadged Mercury variant for the Ford Pinto) and accepted for developing by Henry Ford II in September 1972, soon after the establish of two comparable automobiles -- the Fiat 127 and Renault 5. developing targets suggested a manufacturing price US0 significantly less than the existing Escort. The vehicle would be to posses a wheelbase longer than compared to the Fiat 127, but with total size shorter than that Ford's Escort. The ultimate proposal was created by Tom Tjaarda at Ghia. The venture ended up being authorized for manufacturing in autumn 1973, with Ford's manufacturing centres in Cologne and Dunton (Essex) working together
Ford estimated that 500,000 Fiestas per year would be created, and built an all-new factory near Valencia, Spain; a trans-axle factory near Bordeaux, France; factory extensions for assembly flowers in Dagenham, UNITED KINGDOM. Final set up also took place in Valencia.
The name Fiesta belonged to General Motors once the vehicles had been designed; but had been freely given for Ford to utilize to their brand-new B-class vehicle. After several years of conjecture by the motoring hit about Ford's latest car, it had been subject to a succession of very carefully crafted hit leakages through the end of 1975. A Fiesta had been on show during the Le Mans 24/7 battle in Summer 1976, therefore the vehicle went on sale in France and Germany in September 1976; towards problems of UK dealerships, right-hand push variations just started initially to come in the united kingdom in January 1977. Their initial competitors in European countries, apart from the Fiat 127 and Renault 5, included the Volkswagen Polo and Vauxhall Chevette. Chrysler UK had been also in regards to the launch the Sunbeam by this phase, and Uk Leyland was working on a unique supermini which may be established while the Austin Metro in 1980.
On 1 April 2002, the new fifth-generation car is unveiled. With this Fiesta Mark VI, more machines had been carried more than from past Fiesta, but renamed "Duratec", while the "Zetec" name was now entirely useful for sportier designs. The prior push-rod 1.3 L motor was available in the UK, but this is rapidly changed with a Rocam 1.3 L, both in title Duratec 8v. Trim amounts available at first are Finesse, LX, Zetec and Ghia, with minimal edition variations soon after. The 5th generation has also been the very first Fiesta to feature the Anti-lock Braking program and traveler airbags as standard. The 5th generation ended up being generally Mark VI in great britain and elsewhere as a result of fourth generation facelift being frequently described as the Mark V. This generation became the best-selling Ford Fiesta generation currently.
Engines readily available feature 1.25 L, 1.3 L, 1.4 L, 1.6 L, 2.0 L petrol, plus 1.4 L 8v and 1.6 L 16v Duratorq TDCi common-rail diesels integrated a jv with PSA.
It was also initial Fiesta become sold in Asia and Australasia (all 1.6 L LX 3dr/5dr, Zetec 3dr, Ghia 5dr), replacing the Kia-based Festiva. In Brazil and Argentina, a Fiesta saloon variation had been launched in late 2004. An identical Fiesta saloon model, with a different sort of front side end, premiered in Asia in belated 2005. This Fiesta generation is ergonomically and mechanically more complex than just about any earlier generation. The 2005 renovation included an even improved external.
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South Usa
2008 Ford Fiesta renovation in south usa
In Brazil, the motor choices likewise incorporate 1.0 L 8v Flex and 1.6 L 8v Flex machines called Rocam, that runs on ethanol, petrol or any mixture of both. The inner codename with this design are B256 (5-door) and B257 (3-door). Various other Mercosur countries the Fiesta features a 1.6 L 98 bhp (73 kW) SOHC Zetec engine has a standard with the selection of either a 4-speed automatic or 5-speed handbook transmission. There is a 1.4 L 68 bhp (51 kW) diesel engine readily available. When it comes to Colombian markets a 1.0 L 8v Rocam engine had been marketed with a supercharger, producing 96 bhp (72 kW). It was discontinued on 2009 and changed because of the Mark VI imported from Mexico. In Chile the design was brought in from Mexico considering that the Mercosur model cannot meet with the requirements of this country.
The South United states market Fiesta was facelifted during the early 2007 as a 2008 design, with latest rectangular headlights and grille. And once again, in early 2010 the Fiesta was facelifted as a 2011 model, with newer headlights and grille, much like those on mark VI Fiesta obtainable in various other areas worldwide, but keeping other features almost exactly like the prior model. Its title varies from nation to nation, labeled as "Fiesta One" in Argentina, "Fiesta Move" in Venezuela, and "Fiesta Rocam" in Brazil.
Mexico
This generation had been offered in Mexico until 2010, with regards to ended up being changed using Ikon Hatch (a Ford Figo brought in from Asia and still in line with the fifth generation Fiesta). This new model coincided with all the 2010 facelift and re-branding for the Fiesta Sedan to Ikon. Because the Ikon's discontinuation in 2012, the Ikon Hatch comes alongside the 6th generation Fiesta.
India
Ford Fiesta saloon in Delhi
Into the Indian marketplace Ford created the Ford Ikon and fifth generation Fiesta, the Ford Figo (with four-door, three-box bodywork only) in parallel for saloon market until April 2011. The Fiesta had been sold in India since September 2005, with either a 1.6 litre Duratec petrol motor (also in sports version namely 1.6 S) or with a 1.4 TDCi diesel engine. The bodywork was certain towards the Indian markets, not pertaining to the Mark V sedan as sold in Latin The united states. The automobile offered well right from the start, with over two thirds of initial product sales being associated with the even more economic diesel design.
Creation of the Ford Ikon ended up being stopped once the Bharat IV emission demands arrived to result for metropolitan areas. Ford after that announced the introduction for the Fiesta Mark VI at a lowered cost and newer services, like twin airbags, bringing the Fiesta in line with rivals including the Honda City, Suzuki SX4, Volkswagen Vento and Hyundai Verna. In July, Ford introduced the sixth generation Fiesta, sold in India just with saloon bodywork.
Classic
Round the period of the introduction regarding the Mark VI, in April 2011, title associated with the level V is changed to "Ford Fiesta Classic".
After about annually available as Ford Fiesta Timeless, the rebodied variation dropped the "Fiesta" section and just became the Ford Vintage in July 2012. This coincided with a drop in prices therefore the introduction of a variant known as "Titanium". Its supplied with a 1.6 litre Duratec petrol motor or with a 1.4 TDCi diesel engine. The petrol variation offers 101 PS (74 kW) although the diesel has 68 PS (50 kW).
Japan
The Fiesta is fleetingly offered from 2004 through 2007, revealing its platform with all the Mazda Demio. The only bodystyle was the 5-door hatchback, aided by the 1.6 L system in GLX trim, using Fiesta ST supplied just in 2005. In 2005, The Fiesta Sportizm is marketed in Japan and is limited to 50 cars. The design is dependent on the 1.6 L GHIA and it is loaded with sporty body kits, a rear spoiler and 'Sportizm' badging on the outside of and floormats. The Sportizm was only marketed in the 'Colorado Red' shade.
Fiesta ST/XR4
2005 Ford Fiesta ST
The Fiesta ST/XR4 had been the results type of this Fiesta. It includes a 2.0 L Duratec petrol engine rated at 150 PS (110 kW; 150 bhp) in standard kind, with a top speed of 129 mph (208 km/h). The Fiesta ST also features 17 in (43 cm) alloy tires, disc brakes to any or all rims, various front side and back bumpers, side skirts, human anatomy colour manages and bump strips, partial leather seating and a ST logo design in the front seat backs as well as on the steering wheel.
In Australia, the Fiesta ST ended up being offered due to the fact Fiesta XR4. In which to stay range with all activities model Fords offered in Australian Continent it gotten the 'XR' badging, rather than the 'ST' badging used in Europe.
The vehicle is launched in the 2004 Geneva Motor tv show.
Fiesta RallyeConcept
That is a British 3-door idea vehicles created by Ford RallyeSport and Ford build European countries, made for the Super 1600 rally. The 1.6 L Duratec system is rated 200 bhp (150 kW; 200 PS). It offers four-two-one Arvin Meritor exhaust, 6-speed Hewland sequential gearbox, MacPherson strut forward and twist-beam rear suspensions, 15-spoke magnesium wheels with 18" Pirelli P-Zero tyres.
The car is unveiled at Birmingham car tv show.
Fiesta RS idea
This really is a notion design based on the 2002 Fiesta RallyeConcept. It provides a number of the RallyeConcept Fiesta functions for instance the cooling vents in the front bumper, deep side rockers, white ceramic-coated brake calipers and fatigue secrets, and a large rear spoiler. Additionally includes 18-inch alloy tires with low-profile tyres, offered wheel arches, and decreased and stiffened suspension system. The engine try ranked at over 180 bhp (130 kW).
Facelift
2007 Front Facelift Fiesta Zetec-S
2007 Rear Facelift Fiesta Zetec-S
2007 Front Side Facelift Fiesta Style
In November 2005, a modified version of the 5th generation Fiesta proceeded purchase, also known as the Mk 6 renovation. A number of cosmetic changes are launched: forward and back lighting showcased new detailing, and bumpers, side mouldings and home mirrors were altered. A bright newer colour palette had been launched.
Around, the dashboard is redesigned with higher quality smooth touch items, appropriate criticisms of tough, cheaply textured earliest. A fresh analogue instrument show is roofed in a method similar to the Mk 2 Ford Focus. The renovation comes with brand new technologies, like energy folding mirrors, automatic and 'home-safe' headlights, automated windscreen wipers, Bluetooth with sound controls, journey computers, MP3 player connectivity in addition to Electronic Stability plan.
The adjustment have immediate impact on business. After ages becoming outsold by Vauxhall's Corsa, among others, in February 2006 Ford revealed deals into the preceding month are up 25percent on January 2005 the past model. Moreover, the Fiesta captured the name of Britain's most widely used supermini in both 2006 and 2007, for the first time since 2001.
In UK, the car is available in Studio, Style, Style Climate, Zetec, Zetec weather, Zetec S, ST and Ghia trim amount with what had been labeled as a 'technology Pack' offered to all trim amounts above the Style environment, this featured the power folding mirrors, automated wipers, automatic and house safer lighting and an advanced trip computer.
In 2007, more minimal editions had been added---the Fiesta Zetec azure, and (after on from hugely effective Fiesta Zetec S "Anniversary" version), the Fiesta Zetec S 'party'. In 2008, the Fiesta Zetec S Red had been added, and an ST500 design.
Duratec was a brand name name of Ford Motor team employed for their gasoline-powered four-cylinder, five-cylinder and six-cylinder traveler vehicles motors.
The Duratec name originally explained the family of V6 motors introduced in 1993 when you look at the Ford Mondeo, as well as in 2000, the four-cylinder machines into the Mondeo became an element of the Duratec family members. Over time, Duratec is extended in order to become an omnibus title for Ford's fuel machines not related on Mondeo V6, for instance the Ford Zeta system and Ford's variant of Mazda L engine.
The ambiguous use of the Duratec name is comparable to Ford's use of the Duratorq name for diesel motors and EcoBoost for turbocharged gasoline machines.
Developed when you look at the late 1980s by the Ford engine team, the Ford Zeta system ended up being a straight-4, double expense cam internal combustion motor with which Ford have intended to change the analogous Pinto and CVH products.
Ford created the Zeta to fairly share some parts along with other Ford engine developments at that time, such as the smaller Sigma I-4 and Duratec V6. This engine shares their bore and stroke proportions using the 2-valve CVH motor. Ford energy Products offers the Zeta in 1.8 L and 2.0 L versions due to the fact MVH.
Creation of the motors, rebranded Zetec (the rename taken place because Lancia owned the "Zeta" trademark), started at Ford's Bridgend plant in Wales in September 1991, with subsequent manufacturing included at Cologne, Germany in 1992 and Chihuahua, Chihuahua, Mexico, in 1993. 1st Zetecs displaced 1.8 L, with a 2.0 L variation arriving quickly after ward. The ultimate Zeta Zetec was produced on December 10, 2004 during the Bridgend factory with more than 3,500,000 created at that location.
The engine meets the Ford T9, B5/iB5, CD4E and MTX-75 gearboxes using the exact same bell bolt structure whilst the Crossflow.
The 2.0 L Zetec provided their 84.8 mm (3.339 in) bore and 88.0 mm (3.465 in) swing with its forerunner, the 2.0 L 2-valve CVH. Along with the 16 device DOHC mind, the Zetec for the United States markets Escort ZX2, Contour, and Cougar attained adjustable device time on the Exhaust Cam, removing their dependence on EGR for all of us Emissions.
A higher 10.2:1 compression ratio and bigger valves added to your SVT version's much-higher production; while an unique ECU track that altered the Variable Valve Timing, among other settings, added towards 10% energy enhance regarding ZX2 S/R.
Applications:
1998-2003 Ford Escort ZX2, 130 hp (97 kW) and 127 lb*ft (172 Nm)
1999-2000 Ford Escort ZX2 S/R, 143 hp (107 kW) and 146 lb*ft (198 Nm)
2000-2004 Ford Focus, 128 hp (97 kW) and 135 lb*ft (183 Nm)
2002-2004 SVT Focus, 170 hp (127 kW) and 145 lb*ft (197 Nm)
1995-2000 Ford Contour
1995-2000 Mercury Mystique
2001-2005 Ford Escape
2001-2005 Mazda Tribute
The BC-series guide transmissions are a number of manual transaxles generated by Ford in European countries for its front-wheel drive cars from 1976 onwards. Initially debuting in Mk.1 Ford Fiesta, the system was later on found in Ford's various other front wheel drive vehicles, most notably the Ford Escort and Orion.
The unit features a 20mm x 17 spline input shaft, makes use of a rod-based move linkage and is initially just obtainable in 4-speed format, designated as BC4, and made to mate either utilizing the Valencia version of the OHV Ford Kent system, and/or CVH unit. The 5-speed BC5 version starred in 1982 on the Escort as a standard fitment on 1.6 litre vehicles, and also as a choice on 1.3 models.
The Ford Fiesta is a supermini car manufactured by Ford since 1976, lasting seven generations. The Fiesta has been manufactured in Europe, Brazil, Argentina, Mexico ...
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